The American BBQ Company

Cookshack, Fast Eddy's, Green Mountain Grills, Guy Fieri, Ergo Chef, Frogmats

Call today: 0845 230 1963
or email:info@americanbbq.co.uk

 

 

 
Guide to Choosing the Right Commercial Smoker for Your Business

 

 

The popularity of barbecue and smoked foods in the UK is growing, and there are significant opportunities for restaurateurs, caterers and other foodservice operators to take advantage of this trend.   

 

Excellent quality smoked foods are surprisingly easy to prepare, and can be highly profitable. If you have the right smoker the job can be as routine as using an ordinary oven.

Most UK catering professionals are familiar with the technique called barbecue (slow cooking at low temperatures over wood smoke, as opposed to Southern-style BBQ, which is a cuisine). 
However, awareness of the different types of commercial smokers or ‘pits’ that are available, how they cook, and how best they meet particular concepts or business needs is still low. And nobody wants to make an uninformed investment no matter how fantastic the equipment is.

 

Here at The American BBQ Company, we believe our 8+ years’ experience has given us invaluable insights into commercial smoker features that are best suited to the UK market. Remember, what works in the States won’t necessarily be practical or viable over here. 

 

These insights are shared below. We hope they will help you make an informed decision about what will work best for you. And please don’t hesitate to contact us if you have any questions. 


  AUTOMATIC OPERATION Gone are the days when barbecue pits that had to be stoked by hand and watched like a hawk. All you should have to do is load the smoker, set the temperature and time, close the door, and leave it to get on with the job.   CONSISTENT RESULTS Thermostatically-controlled heat is a must. You should get the same excellent quality product each time you cook. A low, even temperature produces the richest smoke flavour, the juiciest meat, and the most succulent product.  
  EASY TO OPERATE To produce great barbecue you should be able to set a cook/smoke temperature, a cook time, and a subsequent holding temperature.    COOKING PROCESS IS SIMPLE If you have to do more than load the smoker, set the temperature/time control, and turn it on, there are too many steps! Busy kitchen employees do not have time to remember elaborate procedures.   
  FUEL SOURCE HAS BEST FLAVOURING PROPERTIES Woodchips, sawdust, or charcoal just won't do the job. Chips and sawdust quickly release all their flavouring resins, leaving lignite, which does not flavour the meat. Charcoal just releases fumes. Food grade hardwood pellets or small wood chunks do none of these things because fresh resin is constantly being exposed to the heat source, and released into the cooking chamber as flavouring for your products.    FUEL IS EASY TO STORE Gas smokers (“stick-burners” or “log-burners”) burn wood and lots of it! Do you have the space to store and handle a lot of big logs, ensuring they don’t contain or attract insects or other contaminants?

If not, look for a smoker that uses wood chunks or wood pellets. They are small and don’t take up much space.
 
  FOOD IS CONSTANTLY BEING EXPOSED TO FRESH SMOKE Smoke must escape from the chamber during cooking or food will have an unappealing grey colour and a bitter “off” taste from sitting in stale smoke for hours. Look for a smoker that allows smoke to escape and is constantly exposing product to fresh smoke.    DON'T COMPROMISE ON SMOKE Beware of tiny "smoke boxes" added to conventional ovens. They just can't put out enough smoke to flavour the product well. At best you'll get a slight smoke taste on the outside of the product, and no smoke flavour inside, where it counts.  
 

SMOKES A WIDE VARIETY OF FOODS Your smoker should be able to produce items which require different cooking temperatures and times, even cold-smoking. Optimise your menu and maximise your investment by choosing a smoker that gives you the flexibility to produce different foods.

These are just some of the many, many items you could smoke:

Pork Butts
Beef Brisket
Lamb Shoulder
Chicken
Duck
Salmon
Mussels
Aubergines
Jalapenos
Lemons
Cheese
Carnitas Meat
Steaks
Salt

Pork Ribs
Beef Jacob's Ladder Ribs
Mutton
Turkey
Ham
Prawns
Mushrooms
Peppers
Corn-on-the-Cob
Apples
Nuts
Jerky
Soups
Garlic

Pork Shoulders
Lamb Shanks
Venison
Goose
Trout
Oysters
Tofu
Tomatoes
Shallots
Peaches
Oils
Burgers
Sauces
Whole Spices


 
  SMOKER HAS HOLDING OVEN CAPABILITY Be certain that you can set your smoker to a low, accurate holding temperature. This means not needing to have additional staff on-hand post-cook and this flexible feature is very handy on occasions you need a holding oven.    YOUR SMOKER SHOULD WORK WHILE YOU SLEEP Many products require slow cooking at a low temperature for best results. Choose a piece of equipment that will smoke overnight without your attention. Load it the night before and remove the product the next morning. Use it for shorter runs, such as chicken or ribs, during the day.   
  LOAD CAPACITY TO FIT YOUR OPERATION It's expensive to operate a half full smoker; an overloaded smoker will not work efficiently. Estimate how much and what kind of smoked foods you will be preparing. Look for a smoker that is slightly larger than your anticipated needs. You can handle an increase in your smoked food business one of two ways. Add a second smoker because two small smokers give you more flexibility than one larger smoker, or trade in your original smoker for a larger one.    DRIPPINGS GO OUTSIDE THE SMOKER And that's during the cooking process, not after! Both food flavour and safety are affected by fat in the cooking chamber. Hot fat fumes will give an "off" taste to the product. The presence of large quantities of hot fat is a fire hazard. Fresh juices collected outside of the heat zone make tasty sauces and gravy; scorched drippings don't!   
  SMALL FLOOR SPACE REQUIRED DON'T waste valuable kitchen space. DO get a smoker that will turn out as much product as you need, with as small a footprint as possible.   VENTING IS NOT AN INSTALLATION AGGRAVATION Choose a smoker that can be used under a commercial hood or with an attached vent hood custom-made for the smoker.   
  AVOID ELABORATE INSTALLATION DON'T get caught with big installation expense and problems. Ask lots of questions before your smoker is sitting in your kitchen. DO allow for adequate, and reasonable, space, ventilation, and power requirements. Structural building changes and ventilation other than the usual hood should not be necessary.    WELL-INSULATED COOKING CHAMBER Choose a smoker with good insulation for lower energy costs and safety. Your smoker will cost less to operate, kitchen air-cooling costs will be less with a smoker that stays cool on the outside, and a cool exterior means no one gets burned.   
  LOW LABOUR INTENSITY Your smoker should use as little of your and your employees' time as possible. Look for one which can be efficiently loaded, cleaned, and maintained. A smoker that needs NO attention while cooking, is easy to load, and cleans up fast is the ideal.    ANYBODY CAN RUN IT Make sure your smoker is simple to operate and can be used by anyone who might have to run it in your kitchen.  
 

INSIDE OF SMOKER CLEANS EASILY Parts and inner chamber of smoker should be easily accessible and easy to clean. Complicated configurations of parts will collect grease and smoke resins which are very difficult to clean. Motor drives and fixed shelves can also be bad news.

  FAST TURNAROUND TIME ON RELOADING If you are on a tight cooking schedule, any of your employees should be able to quickly unload, clean, and reload the smoker for its next batch.  
  INNER ACCESSORIES REARRANGE Foods to be smoked come in all different sizes and shapes, your smoker should be flexible enough to accommodate many of them. Be sure that you can adjust and rearrange interior shelves. You may want to hang ribs, slabs of bacon, sausages. Look for a smoker that allows for hanging as well as laying product flat on shelves.   

INNER ACCESSORIES REMOVE QUICKLY Grills, racks, inner parts should all pop out in a flash for cleaning. Any person of average size and strength should be able to easily handle accessories and clean your smoker.

 
 
  EASILY ACCESSIBLE CUSTOMER SUPPORT Does the manufacturer have a knowledgeable and experienced representative in the UK? Does the manufacturer have its own customer service that's contactable by phone and a user forum with useful information?    


For more information or advice on which of our products are best suited to your business plans or menu concepts, please contact us on: 0845 230 1963, or via email at info@americanbbq.co.uk

 
 

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The American BBQ Company
is a trading name of The American BBQ Company (Europe) Ltd

Company No. 07556797
VAT No. 794916669

with Registered Offices at:
Richmond House
Walkern Road
Stevenage
Herts SG1 3QP